Norton IDeal-Prime ID Wheels Optimized for Grinding Efficiency
Appears in Print as: 'ID Wheels Designed Optimized for Grinding Efficiency'
Grinding wheels are designed to offer high efficiency, accuracy and cost savings in precision applications.
Edited by Angela Osborne
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Norton Saint-Gobain Abrasives’ IDeal-Prime ID grinding wheels
Norton Saint-Gobain Abrasives’ IDeal-Prime ID grinding wheels for precision applications feature a Quantum prime nanocrystalline ceramic grain, which is embedded in an optimized matrix of Norton Vitrium3 bond. The company says the combination of the grain and bond technology in the internal diameter grinding wheels provides an aggressive, free-cutting grinding solution with high productivity at a lower cost per part.
The combination of the microfracture properties of the ceramic and the retention capability of the bond ensures long wheel life, grinding efficiency and consistent part quality with superior finish which can result in cost savings of 30% and more, the company says.
Reduced cycle times and lower cost per part are also said to be achieved due to the self-sharpening grain technology, which increases the material removal rate (MRR) and decreases the need for dressing. Even with increased MRR, the grain technology in Norton IDeal-Prime wheels offers sharpness and cutting efficiency to reduce spindle power requirements, minimize mechanical stress and improve part geometry.
For long wheel life, the grain microstructure enables cooler cuts and maintains more stable wheel profiles and shapes. Part surface finish is improved and consistent due to the Norton Vitrium3 bond technology in Norton IDeal-Prime wheels.
Norton IDeal-Prime internal diameter grinding wheels are well suited for a range of applications, including bearing, automotive, general engineering and gear. The wheels are available in grits ranging from 46 to 150, in grades from G to Q and in structures from 6 to 10.
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