Kyocera Precision Tools’ KBN010 high-speed CBN grade is designed to give manufacturers a larger range of hard turning capabilities.

Specialized for high-speed finishing, the mixed structure of micro-grain and coarse-grain CBN provides greater wear resistance and optimal surface finish at higher speeds.

Using new layering techniques, Kyocera has developed the Megacoat Tough coating technology, which combines a highly wear-resistant layer on the surface adhered to high-content CBN used to toughen up the edge. This provides greater fracture resistance when encountering interruptions. The adhesion layer is laminated between the wear-resistance layer and the CBN to reduce layer peeling for longer tool life and stable machining. The tools provide wear resistance and fracture resistance to give the user more flexibility, range, performance and tool life when turning hardened materials.

KBN020 supports a wide range of hardened applications from continuous to heavily interrupted machining. The product range features a full lineup of negative and positive insert geometries, a variety of edge preps and multiple cutting edges per insert. Recommended applications include hardened materials (55 HRc or more) and external and internal turning, facing and boring.

Tungaloy has expanded its BoreMeister vibration-dampening boring bar system by adding 14 new modular cutting heads for internal profiling and threading applications.

The BoreMeister system features a variety of exchangeable heads and shanks for internal turning, profiling, threading and grooving. The system provides vibration-free boring operations in a long overhang setup of up to 14 × D through a dampener inside the tool body. In addition, the boring bars are also available in solid steel shanks or with a polygon-shank coupling machine-side connection. 

The new modular profile cutting heads hold a DC..07 or DC..11 insert and has a 62.5-degree approach. According to the company, they provide improved stability, greater flexibility and significant productivity gains for internal applications such as bore diameter expansion, contouring of complex 3D surfaces with varying diameters and chamfering of internal hole entrances that are located deep inside the hole. The new thread-cutting heads are designed for large threading inserts in size 22 and 27 that form ISO metric threads and trapezoidal threads.

SMW Electronics, a division of SMW Autoblok, offers a line of grippers to automate key processes for industrial applications including machine tools, material handling, inspection, assembly and more.

The Motiact mechatronic gripper series is well suited for performing precise, consistent, accurately monitored gripping operations for moving parts, pallets and chucks in and out of CNC machines and automated work cells. These grippers are equipped with an incremental measuring system to adjust gripping pressure, linear positioning and speed control as standard features. All models feature a Profinet or I/O link interface to ensure seamless integration into existing systems.

Users can easily change from job to job with unattended operation to minimize downtime and increase productivity. Motiact offers unlimited possibilities for sensing and loading/unloading various types and sizes of parts.

The Motiact series of mechatronic grippers are a reliable solution for any scale of movement tasks. SMW’s line of MX-S small parts, MX-M universal and MX-L long-stroke grippers are up to IP67 rated for high durability. MX-S grippers also come with a high-speed variant.

The MX-L 520 mechatronic large-stroke gripper provides gripping forces ranging from 10 to 40 kN, a large jaw stroke, pre-positioning and clamping force adjustment. The MX-L 520 ensures maximum safety and reliability in the event of a power failure. The large gripper features a maximum stroke per jaw of 99 mm and repeatability at ±0.02 mm.

All Motiact grippers feature SMW’s inductive coupling system that enables the grippers to rotate a full 360 degrees in both directions, providing greater flexibility and versatility. The signal transmission between the controller and the gripper is contactless via an integrated interface, which is not affected by the rotation of the handset or by vibration or high speeds. Even over non-metallic obstacles, data transmission is possible.

Additionally, the stationary base unit of the coupler can communicate with several mobile units if required (dynamic pairing). With the combination of SMW’s inductive coupler and the Motiact grippers, the complete product line is well suited for use in end-of-arm tooling, providing customers with greater efficiency, precision and ease of use.

Junker’s Platform 3 series of modular grinding machines were developed to provide smaller lot sizes and greater part variety. The new Junicor covers all conventional grinding requirements, while high-speed grinding machines such as the Jumat, Jucam, Quickpoint and Jucrank feature CBN and diamond grinding wheels. This series of high-performance grinding machines is well suited for producing individual parts in small batches and larger workpiece series.

The new series of machines are designed to provide increased flexibility and cost-effectiveness in a modular system. A wide range of standard and custom-made configuration options are available, including individual table assemblies and grinding spindle heads. Depending on accuracy, customers can choose between different guiding and driving systems on both main axes, X and Z.

Platform 3 features integrated automation. The internal gantry loading system can quickly adapt to new workpiece configurations with little effort and ensures smooth workpiece handling, according to Junker. The system provides easy access to all components on the outside and inside of the machine, combined with optimized setup capability. The grinding machines feature various wheel-head variants, with or without an automatically swiveling B-axis. Up to three grinding spindles can be mounted on one single wheel head.

Other features Junker offers include short delivery times and reduced throughput of machines and components; guaranteed spare parts availability; reduced service and repair times; flexible retooling for second and third product life cycles; high repeatability and rigidity; optimal thermal stability; and a compact machine footprint.

Platform 3 enables a wide range of grinding processes, such as cylindrical or  non-cylindrical grinding for OD and ID applications, plunge and angular plunge grinding, complex operations such as profile, face, surface and groove grinding, as well as the traditional Junker Quickpoint grinding/peel-grinding process.

Kyzen provides several safe alternative chemistries, including SLV901 and SLV803, to maintain cleaning efficacy in processes that use solvents to alleviate pressures from the current phasedown in the production of materials containing polyfluoroalkyl substances (PFAS) and hydrofluorocarbons (HFCs).

Kyzen SLV901 is a PFAS-free, non-flammable vapor degreasing fluid engineered to clean a variety of oils, greases and additional soils common in precision metal manufacturing, including the aerospace, medical and automotive industries. SLV901 assists in “future-proofing” vapor degreasing and immersion cleaning processes as a safe drop-in replacement for hydrofluoroether and HFC solvents.

Kyzen SLV803 is an effective, engineered solvent possessing low non-volatile residue and offering superior performance for critical and precise cleaning, in addition to final rinse applications. It is a safe, non-flammable drop-in replacement for nPB, TCE and other solvents subject to regulation or discontinuation.

Swiss Steel Group has announced its new Ugima-X martensitic and duplex steel product ranges to extend its Ugima-X austenitic grades.

Swiss Steel Group has introduced several new Ugima-X grades at its French subsidiary Ugitech, including Ugima-X 4021 and Ugima-X 4028 in the martensitic steel family. These grades are said to offer increased hardness and superior wear resistance. In addition, the company has added Ugima-X 4460 to its duplex steel product range, which is designed for easy machinability despite duplex steels’ reputation for being difficult to machine.

The new Ugima-X grades provide reproducible behavior during machining,  offering higher productivity and optimal adaptability to the various cutting conditions on automatic and CNC machines. Due to an optimized balance of elements, such as sulphur and oxides, these steels ensure optimum chip splitting and a longer service life for cutting tools, as well as enable more efficient machining.

The L.S. Starrett Co.’s optical and video-based measurement systems combine high-resolution images, intuitive software and precision mechanical platforms to provide accurate, repeatable measurement results.

The new Starrett KMR-MX 200 manual vision system features a manually driven X-Y stage motion paired with a 6.5:1 zoom lens and MetLogix Mx200 digital readout in a stacked display format. Well suited for a range of industries, such as medical, aerospace and defense, that require traceable and secure measurement data, operators can perform measurements without Windows-based software or a PC.

Starrett’s HDV horizontal digital video comparator combines the features of vision and optical comparator technology. Starrett HDV systems feature MetLogix M3 touchscreen software with the M3 DXF/FOV option pack. With this software, the HDV can import DXF/CAD files over a network and make automatic 2D comparisons to an engineering design by using Video Edge Detection, with no need for Mylar overlays as required with conventional optical comparators. This is said to increase measurement throughput while eliminating operator subjectivity.

Starrett’s AVR200 multi-sensor vision system, a full CNC benchtop vision system, is well suited for repetitive measurements and automatic comparison to CAD files. In addition, the Starrett HD400 horizontal dual-lens optical comparator offers a two-lens mount, enabling instant switching between two magnification lenses or video camera adapters.

Edge Technologies has introduced the FMB Turbo RS 4-45 bar feeder for Swiss sliding-headstock lathes with diameter capacities up to 42mm.

The Turbo RS 4-45 required FMB to develop its largest extruded machine base yet. This rigid foundation is the key starting point for a feeder that features RS (revolutionary sliding) technology as standard. According to the company, the RS design enables Swiss lathe users to improve performance, especially for lathes with longer Z-axis strokes, demanding applications such as non-guide bushing mode, challenging materials and profiled stock. The integrated and oiled sliding guide module and moving steady rest provide optimal bar pusher and stock support in the transition zone between the bar feeder and lathe spindle. FMB’s RS technology eliminates the need for telescopic noses, extended pushers and Z-axis axial tracks, all of which minimize the gap between the bar feeder and lathe. The result is reduced vibration, a significant boost to maximum rpm, better surface finishes and an ability to hold tighter tolerances.

The Turbo RS 4-45 is available with an Auto Adjust capability. Auto Adjust magazine bar feeders are well suited for optimizing CNC turning centers that specialize in short-run work with frequent changeovers over a wide diameter range. The Auto Adjust matches the maximum-sized bar pusher to the CNC lathe draw tube or the maximum-sized stock. The bar feeder does the rest with a series of aperture-like geared mechanisms that automatically adjust to and support the rotating stock. Users need only to change two parameters in the controller and change the bar pusher collet to be ready to run a different diameter.

Absolute Machine Tools’ Johnford SL-300L-II slant-bed turning center features an extended 40" turn length for longer part turning. Johnford SL Series lathes are constructed with a one-piece Meehanite cast iron base for strength and rigidity, as well as to dissipate heat away from the part, improving dimensional accuracy.

Johnford lathes feature hand-scraped box ways and coats all mating surfaces with Turcite-B for exceptional fit, mobility and precision. The SL-300L-II ballscrews are double-nut type and pretensioned to eliminate thermal growth. The 30-degree slant-bed design enables improved chip removal away from the work envelope and workpiece, a compact footprint, improved operator ergonomics, better part visibility and accessibility to cutting tools.

 The lathes feature 22.8" swing-over bed design; 17.7" swing-over cross slide; 2" bar capacity; 40" turn length; 20 hp; 8" three-jaw hydraulic chuck; 12" tool turret; 787 ipm rapid traverse; fully programmable tailstock; and dual hydraulic steady rests.

Also included in the new SL-300L-II is a 12-station bi-directional servo turret or optional BMT-55 servo live turret with a 7.5 hp milling motor, providing 0.2-second indexing as well as coolant through the toolholders. In addition to the live-tooling option, a true linear Y axis is also available for off-center milling operations. FANUC OiT-F Plus CNC control with 10.4" color LCD, full MDI keypad, Manual Guide i Conversational are all standard accessories.

The precision spindle structure is mounted using precision double row roller bearings in conjunction with angular contact ball bearings for high rigidity and accuracy. The spindle quill inner and outer linings are precision ground for fine fitting with the spindle, thus ensuring extreme concentricity and accuracy.  Three spindle configurations are available to suit any machining requirement: 1.7" bar capacity with a 6,000-rpm spindle; 2" bar capacity with a 4,500-rpm spindle; and 3" bar capacity with a 4,000-rpm spindle.

Optional accessories include an automatic tool presetter, radial and axial live tool heads, contouring C axis with live tools and more. The C-axis accuracy is 0.001 degrees, and the live tooling used for the C axis is backed by a 7.5 hp spindle motor.

Destaco has introduced the intelligent 92W series electric power clamps. Operating completely without compressed air, the 92W power clamps are designed to enable efficient, environmentally friendly production operations. They reduce energy consumption and CO₂ emissions, while providing a plug-and-play solution for flexible production processes.

The 92W power clamp’s integrated intelligence reduces the need for additional components, as it provides essential data for process optimization even without external sensors. Even during installation, these values enable users to conveniently adjust the speed, positioning and/or torque to “fine-tune” production. During subsequent operation, the values are used to analyze process quality.

The control of the electric clamps is decentralized and attached directly to the production devices, which reduces cable lengths and cabling costs. In this way, all automation functions can be implemented decentrally. This not only frees up space, but also enables seamless integration of the clamping technology into the production system. Reliable voltage, signal and data management also facilitate digital planning, along with providing quick and easy installation and commissioning. All of these features save time and reduce labor costs.

The powerful 92W electric power clamps hold workpieces in several positions; for example, during the production and assembly of body shells. Due to the power clamp’s integrated component control, no external sensors are required. In combination with the unit’s integrated tolerance compensation, this enables the control and production of different component types.

In parallel to the smart electric clamps of the 92W Series, Destaco is launching further economical variants of the series that also feature electric drives, including DPE/RPE grippers, GTB/RPE servo positioners and EcoCup vacuum cups.